Pallets

Individual items weighing 70 kg or above must be palletised for added stability and protection of your goods. Please call your local TNT customer service centre for details of the maximum item weights and destinations allowed when using our premium services.

To ensure safe transportation of your palletised consignments please follow these guidelines:

Pallets A low portable platform made of wood, plastic, metal, fibreboard or a combination of these materials that is elevated to allow handling by a forklift truck or pallet jack.

The platform must elevate the entire load at least 15 cm from the ground.

European (Euro size) standard pallets have dimensions of 120 cm length, 80 cm width and 15 cm high. The maximum weight that can be safely carried on a Euro sized pallet is 1000 kg and the maximum height is not to exceed 180 cm.

Corrugated Pallets

Many companies are now turning to corrugated pallets because these are acceptable for carrying air freight shipments and can be as effective as wooden pallets. In many cases corrugated pallets are lighter and easier to recycle. However corrugated materials are susceptible to loss of strength in wet conditions unless specially constructed with water repellent materials and this type of construction is necessary in most cases.

Please make sure you are aware of the conditions the pallet will experience in transit and discuss with your supplier before purchasing.

When building a pallet use the best method that will ensure stability and strength. Boxes should be stacked directly on top of each other as this will give the maximum strength to the completed pallet.

Boxes should only be stacked overlapping each other (bricklayer method) when individual boxes and their contents form a rigid unit.

Pyramid shaped pallet loads are one of the biggest problems faced by TNT Express because the lack of a level surface weakens the overall packaging and may expose the contents to damage from other shipments.

Boxes that overhang the edge of the pallet are prone to damage and this method of stacking is not good practice because top to bottom compression strength of the load will be reduced.

Crates
Use of crates is an ideal approach to protect your shipment from damage and potential losses. The design of and materials used to construct a crate are important if these benefits are to be realised.

The crate will only be as good as its weakest part and the design of the corners is critical.

Crates have differing relative strengths as shipment weights increase so the design and the materials used in constructing a crate must take into account the weight of the items to be carried in the container.

Overpacking Overpacking similar to crating, surrounds the items with a protective layer. Examples come in various forms tailored to the customer requirements. The advantages are reduced pilferage and damage.

Dunnage Boxes not entirely filled will quickly crumple under the weight of other shipments on the pallet. A box should be expected to support four to five times its own weight. Empty spaces within boxes reduce stacking strength, lead to damage and make the pallet unstable. Ensure boxes at the point of sealing have all empty space back-filled with a suitable cushioning materials i.e. foam, corrugated cardboard etc.

Long objects
Long objects require special packaging to prevent flexing and bending during transit. Please consider using reinforced tubing, rigid corrugated cardboard or wooden supports. A quick check to ascertain rigidity, is to lift up the object in the middle and observe how much flexing occurs. Reinforcement is required if flexing is excessive and please also refer to our service guide to see details of any limitation on the length of an object that can be carried by TNT Express.

Securing Drums to Pallets Liquid filled drums can be very heavy and care must be taken not to exceed the pallet weight capacity.

1. Corrugated Sheet Must be between drum and pallet decking. Any piece of corrugated sheet must not be smaller than the base of one drum. Corrugated sheet reduces wear and punctures caused by decking fasteners.

2. Interface Material Is used around and between the drums and should be something the strapping can dig into such as wood or heavy paperboard Prevents steel on steel contact and slipping. Spreads the force exerted by the strapping.

3. Loading The Drums Do not allow overhang of drums at the pallet edge. Keep load as close to the center of the pallet as possible. Multiple drums must be bundled tightly together and use the least amount of pallet surface area as possible.

4. Strapping
Steel strapping is preferred due to its low elasticity.
Strap multiple drums together first one create one unit which is easier to secure.
Use an interface material under the strapping and drum to distribute the load and prevent slipping. Keep strapping as close to the drum sides as possible to limit shifting of the load and protect from damage. Please consider running the strapping between deck boards instead of out to the edge of the pallet.

Pipes
Pipes should be secured to a wood pallet with appropriate blocking protection. These types of shipments require special packaging to prevent the product from puncturing or damaging vehicles, aircraft or other shipments during transportation. Examples include but are not limited to; pipes, rods, tubing, automotive exhaust components.

1. Bundle: Two or more items secured together. Bundling increases the integrity of the load and can reduce loss and damage in the event the load becomes separated from the pallet during transportation.

2. Blocking materials; Used in packing and loading to ensure items remain fixed during transit by bracing the items against the pallet.

3. Securing: Use strapping material to secure the bundled item(s)to the pallet

Securing Spools and Reels
Spools and reels can shift during transportation due to their shape. Furthermore spools and reels are hard to lift without mechanical assistance. These items must travel in a certain position (on their side or forward facing) and due to weight and safety considerations must be secure at all times. It is for these reasons that spools and reels must always be secured to a pallet for transportation.

1. Blocking: Should be placed tightly against the object being secured to prevent any movement. 2. Fasteners: Nails, screws or staples should be used to secure the blocking and item to the pallet. 3. Strapping: Steel strapping is preferred over plastic and should be applied where it is not exposed to damage during transportation. The strapping will ensure that the items do not break free from the blocking.